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Introduction Chemical dosing accuracy is the silent guardian of water quality compliance and the hidden driver of operational expenditure. In municipal and industrial treatment plants, the failure to properly understand hydraulic behavior results in millions of dollars lost annually to chemical waste, premature equipment failure, and process instability. A surprising industry statistic suggests that over […]
Chlorine Disinfection for Water Treatment: Safety and Effectiveness Article Overview Article Type: Informational Primary Goal: Provide municipal water and wastewater engineers and operators a technical, implementation-focused reference on chlorine disinfection that covers how chlorine inactivates pathogens, key performance metrics, design and operational requirements, safety and emergency planning, disinfection by-product management, monitoring strategies, and decision criteria […]
Introduction In municipal wastewater treatment and industrial sludge handling, the premature failure of progressive cavity (PC) pump stators remains one of the most persistent and costly maintenance burdens. Engineers frequently specify robust hydraulic conditions, yet the interface between the pump mechanics and the electrical control system is often where reliability disintegrates. A startling volume of […]
Introduction One of the most frequent points of failure in municipal pumping infrastructure involves the misapplication of pump geometry to the wet well environment. While submersible non-clog pumps dominate small to medium sewage lift stations, engineers frequently turn to vertical turbine pumps (VTPs) for high-flow, high-head, or footprint-constrained applications. However, a staggering number of these […]
Biosolids Management: Best Practices for Treatment Plants Article Overview Article Type: How-To Guide Primary Goal: Provide treatment plant operators, engineers, and municipal decision makers with a practical, technically detailed roadmap for designing, operating, monitoring, and financing biosolids management systems that meet regulatory requirements, control risk, and maximize resource recovery. Who is the reader: Municipal wastewater […]
Introduction The failure of a chemical feed system or sludge transfer unit in a water treatment plant often isn’t caused by a defective pump; it is caused by a failure in the commissioning process. In municipal and industrial applications, up to 60% of early-life equipment failures can be traced back to improper installation, inadequate pipe […]
INTRODUCTION One of the most persistent causes of premature equipment failure in municipal and industrial fluid handling systems is the disconnect between the design point and the actual operating reality. Engineers frequently specify pumps for a peak flow condition that occurs less than 5% of the time, leaving operators to manage equipment that runs inefficiently—and […]
Introduction to Intake Hydraulics For municipal and industrial engineers, the physical geometry of a pump station is often treated as secondary to the selection of the pump itself. However, industry data suggests that nearly 30% of premature pump failures—manifesting as vibration, cavitation damage, and bearing wear—are directly attributable to poor intake conditions rather than mechanical […]
Coagulation and Flocculation: Essential Steps in Water Purification Article Overview Article Type: Informational Primary Goal: Provide municipalities, water and wastewater engineers, plant operators, and equipment manufacturers with a technically detailed, practice-oriented guide to coagulation and flocculation in water treatment that supports design decisions, operator troubleshooting, chemical selection, pilot testing, and online process control. Who is […]
Introduction One of the most persistent challenges in water and wastewater design is the “specification inertia” that dictates instrumentation choices. Engineers often replicate previous specifications without re-evaluating whether the technology has evolved or if the application demands have shifted. A staggering number of process upsets—estimates suggest up to 40% of minor deviations—can be traced back […]