Tag: strategies

Feb 26
Retrofit vs Replace: When to Upgrade Propeller Pump in Aging Stations

INTRODUCTION The vast majority of municipal flood control and large-scale raw water intake infrastructure in North America was constructed between the 1950s and 1980s. Today, engineers face a critical ticking clock: massive concrete volute or vertical column axial flow pumps are reaching the end of their second or third lifecycle. The challenge is rarely as […]

Feb 25
Vertical Turbine VFD Setup: Preventing Overheating

INTRODUCTION In municipal water distribution and wastewater treatment, the vertical turbine pump (VTP) is a workhorse, valued for its efficiency and small footprint. However, when paired with Variable Frequency Drives (VFDs) without rigorous thermal and mechanical analysis, these systems frequently suffer from premature failure. A surprising industry statistic suggests that up to 30% of vertical […]

Feb 24
Submersible Troubleshooting: Symptoms

Introduction In municipal wastewater lift stations and industrial effluent sumps, the submersible pump is often the most critical, yet least visible, asset. Because these units operate beneath the liquid surface, visual inspection during operation is impossible. Consequently, engineers and operators must rely heavily on external data and performance anomalies to identify impending failures. A surprising […]

Feb 23
Clarifier Tanks: How They Separate Solids in Treatment

Clarifier Tanks: How They Separate Solids in Treatment Article Overview Article Type: Informational Primary Goal: Explain how clarifier tanks remove and concentrate suspended solids in wastewater, provide the engineering principles and design parameters used to size and operate clarifiers, and give practical troubleshooting, retrofit, and vendor selection guidance for municipal and industrial wastewater professionals Who […]

Feb 23
Diaphragm Pump Curve Reading for Operators (BEP Runout Shutoff and Control)

INTRODUCTION One of the most persistent errors in municipal and industrial fluid handling involves applying centrifugal pump logic to positive displacement equipment. Engineers often approach pump curves expecting a single line intersecting a system curve, but when faced with an Air-Operated Double Diaphragm (AODD) performance chart, they encounter a complex grid of air pressures, air […]

Feb 21
Propeller Pump Troubleshooting: Symptoms

Introduction In high-volume municipal flood control, stormwater management, and industrial water transport, the axial flow “propeller” pump is the workhorse of the hydraulic world. However, their unique specific speed characteristics and sensitivity to intake conditions make them prone to issues that differ significantly from standard centrifugal pumps. Engineers and operators frequently overlook the subtle precursors […]

Feb 21
Transfer Pump Installation Best Practices (Wet Well Dry Pit and Rail Systems)

INTRODUCTION One of the most persistent challenges in municipal and industrial fluid handling is not the pump itself, but the configuration of the installation. Engineers frequently encounter systems where high-quality rotating assemblies fail prematurely due to poor intake design, inaccessible valving, or structural resonance—issues directly tied to the physical installation method. Statistics from major utility […]

Feb 21
Retrofit vs Replace: When to Upgrade Misc. Pumps in Aging Stations

Introduction In municipal and industrial water treatment infrastructure, the reliability of auxiliary equipment often dictates the resilience of the entire process. While massive raw sewage lift pumps garner the majority of capital planning attention, the failure of miscellaneous pumps—seal water systems, polymer feed pumps, sampling units, and dry-pit sump pumps—frequently triggers permit violations or costly […]

Feb 20
Dissolved Air Flotation: Separating Solids from Wastewater

Dissolved Air Flotation: Separating Solids from Wastewater Article Overview Article Type: Informational Primary Goal: Provide municipalities, design engineers, operators, and equipment manufacturers with a practical, technical reference for selecting, designing, operating, and troubleshooting dissolved air flotation systems to optimize solids separation, footprint, and lifecycle cost for municipal and industrial wastewater applications Who is the reader: […]

Feb 20
Diaphragm Seal Failures: Causes

Introduction In municipal water and industrial wastewater treatment facilities, pressure instrumentation is the sensory nervous system of the process. Yet, a surprising number of process upsets, pump protection failures, and chemical dosing errors can be traced back to a single, often overlooked component: the diaphragm seal (or chemical seal). Engineers frequently treat these isolation devices […]